Design for Water Managment

This map shows my design for water management on our 6.5 acres of land.  Originally, my dad and I looked into drilling a well but we found out it would cost nearly $6,000 and there was no guarantee we would find reliable water.  So I had to consider other possibilities.  I had two ponds – smaller one located further uphill and a larger one located down the slope from the smaller one.  And I had a solar pump that we brought back from Zambia.  So I started devising a plan to take advantage of that powerful pump.

Water system design

Goal #1 – Maximize Available Water

I wanted to try to collect water from as many sources as possible; namely from the rain.  Then I wanted to use the same water as many times as I could.

Goal #2 – Maximize Solar-powered pump

Originally, the primary function of the pump was to irrigate the elderberry orchard.  But then I realized that it only takes one hour to irrigate.  That meant I had at least three more hours a day of max sunshine to use the pump for other tasks.  That’s what lead me to create four different functions for the pump to perform each day.

A stitched panoramic of the larger pond.
A stitched panoramic of the larger pond.

Let me take just a minute to mention the importance of redundant systems and sources.  By that I mean creating backups in case your first system or resource fails.  As far as the pump goes, right now I only have one way of pumping water up the hill and that’s by using the solar array.  Eventually I’d like to add a wind generator.  As for water, I plan to go ahead and connect to county water, but will still have the ability to use purified pond / rain water just in case we lose public utilities for any length of time.  That’s what led me to the idea of building a 3,500 gallon cistern at the top of the hill.  I can take advantage of gravity to produce water pressure for sinks, showers, etc.  I’ve always wanted to build with ferro-cement because it’s so prevalent in developing countries around the world.  So I intend to build the cistern in the shape of a decorative urn (which also happens to be an extremely strong shape).

Urn-shaped 3,500 gallon cistern

Small Natural Swimming Hole

The water line that runs downhill to the “weekend cabin” will also continue to the small pond.  I’ve already had the pond excavated so that it’s much deeper than it was before.  I hope to line the pond with an EPDM liner and create a living pond out of it – which means I will use water plants and aeration to filter the water (no chemicals) so that it will stay algae free and nice for swimming on a hot July day.  I’ll write more on this topic another time.  I also installed an overflow drain pipe from the small pond to the big pond below so that no water is wasted.

Natural swimming pool / pond
Natural swimming pool / pond

The solar pump is in the big pond will perform multiple functions. First, it can pump water back into the big pond by way of a fountain that will put oxygen back into the water in the pond which will cut down on algae growth.  Second, it can pump water to the drip lines that irrigate the elderberry orchard.  Third, it can push water all the way over to two acres on my dad’s place in order to irrigate a future elderberry orchard over there.   Finally, it can push water all the way up to the top of our hill (a 95 ft. elevation gain) to the 3,500 gallon cistern.

Solar workhorse - eight 65-watt Kyocera panels
Solar workhorse – eight 65-watt Kyocera panels
Lorentz submersible pump with buoys for floatation
Lorentz submersible pump with buoys for floatation





So that’s the master plan.  It looks a bit daunting at times, but I’m sure gonna try.  If nothing else this shows my thought process in designing a solution for a more comprehensive Mud Hut Lab project.  Hope you found it interesting.  I’m excited to do this for my clients and as word gets around and I gain more experience I’m sure I will be able to do more.  I’d love to hear your feedback.  Have you thought about ‘water management’ at your home?  It doesn’t matter how big or how small.  In many climates and locations here in the US and abroad, water is scarce and I think you would agree, it must be used responsibly.  So what are you working on?  I’d love to hear about it.

A Boil Order is Just Life (In Some Countries)

It’s amazing how many people really don’t know what to do during a boil order.  It’s really not that big a deal.  Here are some quick facts and tips that might help you.

Water really only requires pasteurization to  be safe to drink.

Organizations like Solar Cookers International and UNICEF have been working for decades in much of the world to encourage households to use a simple solar oven to pasteurize their water before drinking.  Worms, microbes, etc (like Giardia) die at 131 degrees F.  Bacteria (like E Coli) dies at 140 degrees. And viruses (like Hep A) die at 149 degrees.  The time it takes to pasteurize is also only 15 seconds.

If you paid attention in science class (unlike me) then you would know that water boils at 212 degrees.  So you can see that during the time it takes for your water to reach 212 degrees and then cool back down again, it’s been way past 15 seconds. (the actual time it takes to reach boiling will vary depending on different conditions from fuel to elevation to ambient air temperature).  That’s why according to the Wilderness Medicine Institute, you only have to see the water come to a rolling boil.  At that point you can turn it off immediately.  You DO NOT have to leave it boiling for ten minutes. That’s just silly.

I'm grateful to WMI for their first class training!
I’m grateful to WMI for their first class training!

So you can use your stove to boil water. What else can you use to purify water? 

Water purifiers are handy gadgets.  My two choices are Katadyn and Berkey.  The Big Berkey is my product of choice.  Its 2.25 gallon stainless steel tank keeps algae from growing inside and it sits on your counter for easy access.  We used a large counter top Katadyn purifier in Zambia but it was made of translucent plastic which allowed sunlight in.  Because of that, algae built up in the tank and we had to clean it quite frequently.


But what if you didn’t have access to replacement ceramic filters for your purifier?  What if you didn’t have any propane or electricity for your stove? 

Well, you could still do what many people do all over the world.  Like I mentioned earlier, you could set up a small solar oven and pasteurize your water.  Heck, you could get a solar shower from the camping section at Walmart (did I just encourage people to go to Walmart?) and hang it out in the sun and your water would be pasteurized in no time.

If you really want to go low-tech you might consider a wonderful invention called a Biosand filter. 

Did I mention this was one of the cheapest options?  This is what I would choose for the long haul.  Build one and keep it near the kitchen (next to your bamboo garden!)  The ones made with concrete really can look quite elegant (see below).  The technology was developed in Canada.  We learned about it through Seeds of Hope who taught us how to build one and donated a bunch of containers and a mold for us to take to Zambia.  The Biosand filter makes use of about 26″ of sand inside a container and a “bio layer” in the top inch or so of water.  Basically, the bio layer and the sand work together to kill and filter out 99.9% of all pathogens.  They’re easy but time-intensive to build.



Last but not least, don’t forget these two common mistakes that people made when they came to see us in Zambia:

1. Use purified water to brush your teeth.  You can rinse it with tap water if you set it out in the sun to dry (still maybe a bit risky – although I did it).

2. Remember to keep your mouth shut in the shower!

Hope that encourages you to not only think about the next 48 hours but maybe for a more permanent, sustainable setup.  It really stinks being at the mercy of public utilities, doesn’t it?  Infrastructure is nice.  Make use of it wisely.  And then get beyond it if you can.  Would any of you like to add to the list here?  There were several other methods of purifying water that I didn’t mention for one reason or another.  Maybe you want to build a case for another method?

Bamboo – The Wonder Plant

In the minds of many people I know, bamboo rates pretty low on the list of barely-tolerated-ornamental-landscaping-plants.  Some even rate bamboo on the same level as noxious, pesky weeds.  “It’ll take over everything!” is their usual cry of disdain.  This is a sad, sad thing.  I don’t think bamboo has been given the proper respect it deserves as one of the premiere ‘wonder plants’ of the world.  Bamboo is beautiful.  It’s peaceful.  It inspires the best Kung Fu.



Bamboo is a perennial evergreen member of the grass family.  That means it comes back every year.  You can cut it down and it grows back – the number one reason why bamboo is such a great sustainable resource.  It makes for excellent fodder for feeding livestock.  And properly prepared bamboo shoots make great food for humans too.  This super food is low in calories, high in fiber, an excellent source of potassium and a good source of phytochemicals.  Bamboo is useful for making biofuel, particularly methane gas within a bio-digester (a fancy term for a container that holds rotting green waste and captures methane gas).  As a typical fuel or heat source, bamboo charcoal will maintain a constant heat longer than hardwood charcoal.  Lastly, bamboo is a great building material, not only for fences, irrigation and scaffolding, but in many more building and design applications.  I want to show you  one individual and a couple of companies who are pioneering the use of bamboo in high-tech applications.

Before we go on, let me just reiterate two of the most important qualities about bamboo as an alternative building material. First, its strength.  And second, its sustainability.  In South America bamboo is referred to as ‘vegetable steel.’  The tensile strength of plated bamboo cables is as strong as or stronger than a steel cable of the same size. (Midatlantic Bamboo).  According to Colombian architect, Simon Velez, bamboo is lighter and stronger than steel and five times lighter than concrete.  And as I mentioned before, because it’s a grass, it can be harvested and it just keeps growing.  In fact, it’s the fastest growing plant in the world.  How fast you ask?  Some species in ideal conditions can grow up to one meter per day.  According to the American Bamboo Society… “In the less than perfect conditions in my garden, I’ve seen new shoots of Phyllostachys nigra ‘Henon’ grow about a foot a day. What’s most remarkable is that at an eight-inch diameter, 60 to 80 foot tall bamboos have reached that height in one growing season, which might have been as short as two months.”

Here’s the man who has caused all the fuss about bamboo over the last decade.  These aren’t quaint little garden fences that you might see on Pinterest or little temporary shacks like the Zambian police build when they set up their speed traps on the side of the tar road.  Columbian architect, Simon Velez, constructed a Guadua pavilion of nearly 22,000 sq ft for the ZERI Foundation at the Expo Hanover of 2000 (note the little guy in the foreground of the photo below).  For the first time in history a bamboo structure received a building permit in Germany, and so began the fascination for Guadua (a particular type of bamboo) among western engineers, builders and architects. (



Simon Velez engineered a special saddle connection so that bamboo poles could be fitted together with precision to create immense structures that weren’t possible before.



Here are two of my favorite companies who are working with Velez and other architects to engineer high-tech connections for architectural applications:

1. Guadua Bamboo

2. Be Bamboo

Here are some examples of their outstanding work with Guadua Bamboo:


Be Bamboo has helped pioneer the application of bamboo to geodesic domes using steel connections and modular component system:



Zambikes is using bamboo in yet another application – bike frames. 

Zambikes is by far one of favorite companies, not just because their home base is in Zambia but because of their social entrepreneurial model and their dedication to sustainable transportation.  Here is their website if you’d like to check them out – And here are some pics of their work:

zambikes-5zambikes-4zuri action shooting, Downtown, Fixie, Urban

Garda Bike Festival, zuri Actionzambikes-6zambikes-8

So hopefully by now you can see why I’m such a huge fan of bamboo.  Maybe you learned something about bamboo that you never knew before.  And I just can’t say enough about these companies.  They’re doing remarkable things with grass!  Bamboo is a true gift to be maximized with wisdom and ingenuity and I, for one, want to do all that I can to promote these kind of sustainable materials and their appropriate applications.  Have any of you seen cool stuff being done with bamboo?  Tell us about it!

#bamboo #sustainablebuilding #appropriatetechnology #socialentrepreneurship





A Creative Influencer’s Response to the Rest of the World

I’ll be candid with you.  Part of the attraction in doing what I do with Mud Hut Lab is that I would rather deal with plants and gadgets than people.  Interacting with people drains me whereas time alone charges me up.  But the crazy thing is there is another side of me that enjoys educating, helping, and influencing people.  It’s been quite a dilemma learning how to juggle both the desire to mind my own business and work with my hands and the desire to impact the world through relationships.  In addition, when an out-of-the-box thinker / explorer like me continually finds himself head to head and toe to toe with a traditional, narrowly focused general population, the situation can seem even more aggravating.  The temptation for me is to throw my hands up in frustration and say, “Fine, have it your way and enjoy that little box that you live in.”  But how can I influence the world like that?  How does that help anybody?  Sure I can build some glorious contraption that stands as a monument to my own grandiose creativity (and maybe even try to sell it for lots of money) but in the end nobody cares about it or understands it and it has contributed nothing of real value to the world.  Truth is, I can’t influence the world without interacting with people.  Without the often painful experience of presenting ideas and accepting criticism; of tweaking and exchanging ideas.  So, I’m learning slowly but surely, to make peace with the dilemma.  Here a some lessons I’ve learned (still learning) that might be of use to other creative, influencer-type people:

1. I need criticism from traditional, practically minded, and narrowly focused people. 

For two reasons.  First, their resistance helps me to sharpen my ideas.  As painful as it might be, criticism is good because it leads to a better idea, system, or product.  And the criticism is often valid.  I have to face that fact and work out the kinks in my ideas.  In the end a well-worked creative idea becomes truly useful and helpful to people.  On that note, we creative types also need to remember that questions don’t always mean criticism.  Sometimes it’s just a question from someone who is trying to understand your new concept or idea.  Second, pride often comes with creativity.  And criticism helps foster humility.  Often in the design world, designers with inflated egos pursue new ideas more to make a name for themselves than for offering something that’s truly beneficial to the world.  Sometimes we creative thinkers equate being different with being better.  Well, sometimes different is just different, not necessarily better.  Your great solution could actually be a bad idea.  Criticism keeps that in check.

2. I need to be reminded to extend the same freedom of thought that I cherish for myself.

I really can’t stand being labeled, grouped, categorized, and pigeon-holed.  I relish the idea that I’m unique.  I am my own person.  I don’t belong to any group.  A little of that independence can be healthy (when it comes to your mom’s famous question – “If so-and-so jumped off a bridge would you jump too?”  And your snooty teenage response – “Well, no, duh.”)  But oftentimes creative people can be tyrannical.  As much as I don’t want society / others ramrodding over my blue sky creativity, I have to extend the same courtesy to them.

Buckminster Fuller standing in front of the Montreal World's Fair Dome.  A hgihly influential architect, designer, and speaker, 'Bucky' Fuller is often referred to as the father of the geodesic dome.
Buckminster Fuller standing in front of the Montreal World’s Fair Dome.  A highly influential architect, designer, and speaker, ‘Bucky’ Fuller faced lots of criticism over his ‘new-fangled’ ideas.  Now, among other accolades, he is credited as the father of the geodesic dome.

3. I need to beware of clinging too tightly. 

One of my best friends once told me to think of my dreams as bubbles.  He said you can blow on them but you can’t grab onto them or they’ll just burst in your hand.  Mostly you can just keep an eye on them and see where they go and where they land.  It was surprisingly profound coming from my brother!  Well, I really do think that can apply to good ideas.  We creatives can’t latch onto our ideas so possessively like Gollum and his ring.  Let the precious go.  Let the ideas float.  Maybe they need to just float away.

4. Finally, I need to remember that influence requires relational investment. 

As I mentioned earlier, hiding away like a hermit in some studio or laboratory probably won’t produce the result you’re looking for.  Ideas that really help the world require interaction with lots of people.  It requires the exhausting task of teaching and explaining and demonstrating and listening and responding to questions and explaining again.  In the end, if your idea is worthwhile, it will catch on.

Courage fellow creative, influencer-type people!  Most of the world operates according to a system (cheap energy and fiat currency just to name a couple) that cannot be sustained over the long haul.  We desperately need your creative thought and new ideas.


What I Learned With My First Vertical Planter

I always appreciate the advice and counsel of others.  One of my goals in creating a blog was to try to offer in every post some little nugget that might be helpful to someone.  I watched a couple of instructional videos on YouTube during the winter about making vertical planters out of a shipping pallets.  I also saw plenty of pictures on Pinterest and I thought they looked clever and cool so I thought I’d give it a try this Spring.  I repaired and “up-cycled” a discarded pallet from County Market, wrapped the bottom and back side of the pallet in weed cloth, filled it with soil (Mel’s square foot gardening mix), following the directions from the videos.  I planted small strawberry plants (I bought them in zip lock bags not in flats) and planted them in the bottom two rows.  Then I decided to try to grow herbs from seed in the rows above so I planted Cilantro, Basil, and Parsley.

Complements of Pinterest

Here’s what I learned from my experience – some things that worked, some things I would do differently, and my overall opinion of each so far.

1. Things that worked.

The weed fabric works to keep soil contained along the bottom and back of the pallet and it’s easy to staple to the pallet with a staple gun.  The pallets themselves are super sturdy and I can only imagine will last a long time since they’re built for high abuse and high mileage.  I really like using re-purposed material.

2. Things I would do differently.

Soil Composition – I tried to use the ratio that Mel Bartholomew (founder of the Square Foot Gardening method) recommends – 1/3 vermiculite, 1/3 peat moss, and 1/3 compost.  The soil mix is wonderful, nice and fluffy.  It’s great for horizontal beds and pockets, but not for vertical planters.  The soil just fell right out of the slats!  I changed my original ratio to six parts compost, one part peat moss, and one part vermiculite to make the soil more packable.

Weed Barrier “Pockets” – All of the instructions I read and watched said that you’re supposed to wrap the pallet with weed fabric.  But there was no mention of the need for pockets to help contain the soil. If you do try to create pockets it will take some ingenuity because it’s difficult to get your staple gun into tight spaces.  I’m gonna keep working on this to see how to simplify the process.

Planting Seedlings Only – All of the examples show planting seedlings from flats.  I assume the root ball and plant help hold in the soil so that it won’t fall out.  I tried planting seeds directly but you dare not tip the pallet up or you’ll lose all the soil.  That means that, by all practical purposes, you’ve just created another horizontal bed (which isn’t going to help you save space which I’m assuming is why you would create a vertical planter to begin with).  Small seedlings in four-pack flats, cost about $3 a piece on average.  Each slat space on the pallet holds about twelve plants (depending on their size).  On my pallet I have seven slats total (including the open top).  So that’s 84 plants.  At $3 each that’s $252!  Definitely not a cheap project.

Pallet Planter
My personal pallet planter in the early stages

 3. My Overall Conclusion

The pallet doesn’t end up being very cost-effective if you’re trying to be fast and frugal.  In this case, the two don’t coexist.  The compromise, if you have the time, is to raise the seedlings yourself from seed, transplant them and harden them off in a raised bed or container, then when they’re big and established enough, transplant them again to your pallet planter.  Or, if you have the time and the space to let your planter sit on the patio or deck, you can plant you seed directly and just let it grow and fill out.  The pallet planter looks cute on Pinterest but it’s not very practical.  Especially if you’re trying to be frugal.  I’ll keep experimenting, but right now I think there are better options out there.  Have you tried a pallet planter?  What was your experience?  I’d love to hear from you.

Complements of Pinterest

What is Mud Hut Lab? The MHL Story

I don’t consider myself an “apocalypse prepper” or an environmentalist, or a hard-core minimalist for that matter (although my wife and I might differ slightly on the definition of minimalist).  I’m just an ordinary industrial designer who lived for a few years (with my wife and two children) at a self-made bush camp on the banks of the Zambezi River and in the small “city” of Livingstone in Zambia, Africa.  I’ve also traveled quite a bit and have experienced a variety of cultures.  So while spending time in other countries (like China, Guatemala, Romania and others) and living in Zambia, I learned some big lessons about what’s really essential for life.  I came back to the states with a passion to take what I had learned and practiced and put it to use, not only here in the U.S., but elsewhere as well – to what I can to to make the world better.

That’s why I formed Mud Hut Lab.  I wanted to set up a design / testing / consulting business to help ordinary, like-minded people create and establish more sustainable and interdependent lifestyles.  I wanted to explore and combine technologies – both new and ancient – that are the best fit for a client’s environment and situation.  Generally, I see my business offer appealing more to those with a definite interest but no time, knowledge, or confidence to brave a venture like this on their own.  By sustainable I mean “the ability to maintain a certain healthy lifestyle no matter what.”  And by interdependent I mean “the healthy exchange that happens within a community of people.”  Neither dependence nor independence is very smart.  Neither is conducive for a sustainable life.  The truth is, I just don’t like our general over-dependence on centralized, corporate or government-controlled food and public utilities (water, gas, electricity, sewer).  It makes me uncomfortable to be at the mercy of an unsustainable system.  What happens when there’s a hiccup in that system, even for a short time?  And I don’t like the idea of complete independence either.  A miserly hoarding mentality will never work.  Community cooperation is where it’s at.  I know this from experience.


Here’s just a brief description of my background.  I am an industrial designer by trade.  For those of you who don’t know what that is, it means that I’m a 3D designer; more akin I suppose to an architect than a graphic designer.  An industrial designer’s job is to create useful, engaging, and beautiful experiences with any product, packaging, exhibit, stage set, furniture, lighting, etc.  Besides my early love for thoughtful, balanced design, I think I was first  awakened to sustainable living when I visited The Land Pavilion at Disney EPCOT just after high school.


During design school days I developed a further interest in the whole “green living” genre – things like appropriate technology, permaculture, organic gardening, natural building.  I traveled to many different workshops covering various topics like solar design and installation, building with cob, building with clay slip / straw, building with earthbags, building adobe ovens, and so on.  But once I moved to Zambia, these interests really came to the forefront.  My brother and I had to figure out how to design and develop a bush camp on thirteen acres of land on the bank of the Zambezi River.  We sat on that rocky hilltop looking out on the beauty of the blue water below (and I do mean blue!) and started at square one evaluating what we needed to carve out a home on a small scale in the bush.  Other ex-pat friends of ours had done the same thing before we ever arrived.  One family who operates a safari lodge just up the river had been there fifteen years before we ever showed up.  Another couple lived about three hours further north and had lived there for seven years.  All of them continue to be an inspiration to me and their insight at the time was critical.  So, back on our land, I had to evaluate and create a list of necessities in order of importance.  I looked at the lay of the land and took stock of what it had to offer, and then developed a comprehensive plan to maximize and manage it responsibly.  Without really realizing it, I was practicing what Australian, Bill Mollison, in the early 70s, dubbed “permaculture” (a process of designing and establishing a permanent culture).

Bush Camp 001

After our work was finished, I came back from Zambia with a more focused, informed interest.  Now I want to apply that same mindset that I was forced to use to set up a self-sustaining bush camp on the banks of the Zambezi River to dwelling places anywhere in the world; whether the context be urban, suburban or rural; in a developed country or developing country; and in every climate possible.  Do I have a dream challenge?  You bet.  It’s to be dropped anywhere in the world (in true British SAS, Bear Grylls fashion of course – just kidding) and over the period of a few weeks, follow the same exact steps for designing and securing the essentials for a sustainable and interdependent lifestyle as I did in urban and rural Africa.  These essential components that I’m talking about are so basic they’re primal.  Water, food, shelter, fire / power (the ability to cook, warm yourself, and power basic machines) are foundational to even the most basic form of civilization.  It wouldn’t matter if we were talking about a highly developed metropolis, a collapsed urban environment, an undeveloped rural area, or a wilderness area – the essentials for life remain the same.

Lastly, living sustainably shouldn’t be a haphazard, junky-looking thing.  It should be beautiful and well-ordered.  It’s good for the soul (and good for the neighbors who have to look at it).  A compound system that helps provide your basic life essentials that’s also aesthetically delightful requires a tremendous amount of research, planning, and creativity.  I believe that’s what I have to offer.  There are plenty of others out there doing what I do.  But, hey, the world is a big place full of a lot of people that need help and inspiration to live sustainably in an interdependent community.  Nobody shares my exact combination of experience, perspective, and creative ability.  That package was a gift to me – I can’t waste it.  That’s why I created Mud Hut Lab and that’s what makes this company unique.

2014-05-20 18.20.32

#mudhutlabbeginnings, #smallbusiness, #startup, #biography, #mhlstory